In-Situ Solutions for Scanning Electron Microscopy (SEM)

In‑situ mechanical testing and temperature control turn the SEM into a live experimentation tool, allowing users to directly observe how microstructures evolve under realistic mechanical and thermal conditions, rather than inferring behavior after the fact.

Seeing Mechanisms, Not Just Results

Traditional SEM workflows rely on:

  • Deforming or heating a sample externally
  • Bringing it into the SEM afterward
  • Inferring what must have happened

In‑situ capabilities remove this guesswork.

With in‑situ mechanical testing, users can:

  • Observe crack initiation and propagation as load is applied
  • See plastic deformation, necking, delamination, or grain boundary failure as it occurs
  • Correlate force–displacement data directly with microstructural events

With temperature control, users can:

  • Watch phase transformations, recrystallization, creep, or softening in real time
  • Observe thermally activated failure mechanisms rather than inferring them post‑test

This is especially valuable when failure is highly localized or transient.

Tensile test of human hair conducted on a Microtest™ MT200

Realistic, Application‑Relevant Conditions

Many materials behave very differently depending on mechanical load and temperature.

By combining SEM imaging with in‑situ control, users can test:

  • Metals under tensile or compressive load at elevated temperature
  • Polymers and composites near or above glass‑transition temperatures
  • Solder joints, thin films, and coatings under realistic service conditions

This enables experiments that better reflect how materials are actually used, rather than idealized room‑temperature tests.

Fracturing of aluminum